Plastics Processing Purging Tips On The ASACLEAN Blog

Why E&E Molders Shouldn’t Skip Purging Compounds

Written by Tom Hanvey | Jul 15, 2025 4:30:48 PM

In electrical and electronics (E&E) molding, consistency isn’t a luxury—it’s a requirement.

When you're producing components like connectors, switches, relays, circuit breakers, and LED housings, the expectations are clear: zero defects, high dimensional precision, and complete compliance with electrical and flame-retardant standards.

But meeting those standards isn’t just about molding expertise. It starts with keeping your machines clean and your materials uncontaminated. And that’s where Asaclean® purging compounds can make all the difference.

Why Purging Is Critical in E&E Manufacturing

E&E molding presents a unique set of challenges:

  • Flame-retardant and glass-filled materials tend to break down and carbonize if left in the barrel too long.
  • Tight tolerances leave no room for black specks or cross-contamination.
  • Resin costs are high, especially for high-performance materials like PPE, PC, PA, PPS, and specialty FR compounds.
  • Downtime is expensive, particularly during screw pulls, lengthy changeovers, or contamination cleanouts.

If you’re relying solely on virgin resin or manual cleaning to purge, you may be risking far more than you realize.

How Asaclean® Solves These Problems

Asaclean® offers a variety of purging compounds engineered for the specific needs of E&E molders. Our products are designed to:

Whether you’re molding at high temps or operating delicate tools at lower ranges, there’s an Asaclean® grade that matches your process.

Real Results for E&E Molders

Customers in the electronics industry consistently report:

Cleaner startups with less scrap
Fewer defects due to contamination
Improved machine uptime and reduced downtime
Less frequent maintenance and fewer screw pulls
Better part-to-part consistency across runs

In a field where reliability and reputation matter, these improvements aren’t just operational—they’re strategic.

Try It for Yourself—No Risk

We understand that every shop is different. That’s why we offer free purging evaluations and product samples to help you find the right grade for your needs.

Our technical experts will analyze your equipment, materials, and pain points to recommend the best purging solution. Most customers see improvements on their first use.

👉 Fill out a short form, and we’ll connect you with a purging expert within minutes.

Conclusion

E&E molding requires precision, cleanliness, and efficiency. Don't let contamination, long changeovers, or breakdowns disrupt your operation.

Asaclean® purging compounds are trusted by E&E processors across North America to keep machines clean, parts consistent, and customers satisfied.

Ready to stop wasting time and material? Let’s talk.

Ready to see the difference Asaclean® can make in your production? Request a free sample today and experience how our purging compounds can enhance your color change efficiency, reduce waste, and improve your manufacturing process. Our team of experts is here to guide you through the process and help you achieve the best results. Contact us now to get started!