--- title: "Maximizing Profit: Overcoming Challenges in Color and Resin Changes" description: Unlock growth opportunities in plastics manufacturing with strategic color and resin shifts. Learn best purging practices, explore high-temperature specialty materials like PEI and PEEK, and leverage existing machinery. Enhance efficiency and profitability today image: https://www.asaclean.com/hubfs/Film%20Extrusion%20Blog%20Header-1.jpg --- [ Order Online ](https://asaclean.my.site.com/b2bstore) [ Free Sample ](https://offers.asaclean.com/free-sample) ## [ Asaclean Blog ](https://www.asaclean.com/blog) Browse by Topic " aerospace asaclean asaclean news Asaclean® benefits asahi kasei automotive Best Practices black specks blisters blow molding blown-film extrusion buyers caps and closures carbon contamination cast-film extrusion Chemical Purging Compounds clear applications Color Changeovers Company News compounding consumer products contamination Cost savings custom molders Customer Success Story decreasing scrap defects electronics Energy Efficiency EX Grade extruder cleaning Extrusion fillament glass filled Glitter Grade Selection HDPE High and Low Temp Changeovers hold a bubble Hot Runners Injection Molding Injection Molding Tips LDPE Lightweight automotive components LLDPE low residue maintenance Material Changeovers Mechanical Purging Compounds medical Melt Flow Index NPE 24 nylons on the fly packaging PCR PEEK Polypropylene Post Consumer Resins preventative preventative purging processing tips profile extrusion Purge Program purge programs Purge Training Purge Trial purging purging compounds purging concentrates purging procedures Purging Tips quality recycled resins residue issues scrap reduction Screw Pulls sheet extrusion shutdown and sealing start-up super engineering resins Sustainability Tech Day technical support training trials Troubleshooting Twin Screw twin screw extrusion two step purging U Grade ULTEM venting Viscosity webinars wire extrusion - 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[Twin Screw](https://www.asaclean.com/blog/topic/twin-screw) - [twin screw extrusion](https://www.asaclean.com/blog/topic/twin-screw-extrusion) - [two step purging](https://www.asaclean.com/blog/topic/two-step-purging) - [U Grade](https://www.asaclean.com/blog/topic/u-grade) - [ULTEM](https://www.asaclean.com/blog/topic/ultem) - [venting](https://www.asaclean.com/blog/topic/venting) - [Viscosity](https://www.asaclean.com/blog/topic/viscosity) - [webinars](https://www.asaclean.com/blog/topic/webinars) - [wire extrusion](https://www.asaclean.com/blog/topic/wire-extrusion) [ Subscribe ](https://www.asaclean.com/blog/maximizing-profit-overcoming-challenges-in-color-and-resin-changes#subscribe-modal) ### Suscribirse Purging Tips / 3 min read / March 26, 2024 # Maximizing Profit: Overcoming Challenges in Color and Resin Changes - [Facebook Share ](https://www.facebook.com/sharer/sharer.php?u=https%3A%2F%2Fwww.asaclean.com%2Fblog%2Fmaximizing-profit-overcoming-challenges-in-color-and-resin-changes) - 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As a plant manager, your primary responsibility is to enhance company profits. Achieving this goal involves two key strategies: cost reduction and revenue increase. While cost-cutting measures are essential, exploring new revenue streams is equally crucial. ### **The Dilemma of Adding New Product Lines** Adding new product lines can be both exciting and risky. Not every business venture yields positive results. In fact, how many times have you seen a seemingly promising product line negatively impact overall profits? The plastic extrusion industry faces similar challenges, particularly when it comes to resins and colors. ### **The Resin and Color Conundrum** Manufacturers of [profiles, films, sheets, and blown](https://www.asaclean.com/process) parts often limit themselves to a narrow range of resins and colors. Why? The answer lies in the complexity of cleaning extrusion machines. These machines, especially the larger ones or those equipped with intricate accessories (such as gear pumps, vents, mixers, heads, and dies), can harbor contaminants. Cleaning them thoroughly becomes a daunting task. ### **The Black-and-White Approach** Some plants exclusively produce black parts, avoiding the complexities of multiple colors. While this approach works well for high-volume, single-color, and single-resin niches, it may limit growth opportunities. But what if your business model aims for customization, just-in-time production, and smaller batches? ### **Unlocking Profit Potential** To thrive as a successful plant manager, consider[ implementing best purging practices](https://www.asaclean.com/solutions/custom-purge-programs): 1. **Choose the Right Purge Compounds**: Invest in high-quality purge compounds tailored to your specific resins. These compounds facilitate smooth transitions between different materials, minimizing downtime and waste. 2. **Master the Purging Process**: Train your team to execute effective purging methods. Whether it’s chemical purging or mechanical purging, understanding the nuances ensures efficient color and resin changes. 3. **Invest in Expertise**: Enlist the help of purging experts. Proper training and guidance empower your team to handle color and resin shifts seamlessly. ### **Breaking Free from Limitations** Don’t let resin variety hinder your growth. Whether you’re switching between PP, PE, [ABS](https://www.ineos.com/industry/products/polymers/ABS/), ABS/PC, PC, PS, elastomers, or high-temperature specialties like PEI and [PEEK](https://www.victrex.com/en/products/polymers/peek-polymers), strategic purging practices can unlock new possibilities. ### **Conclusion** Embrace the [challenge of color and resin change](https://www.asaclean.com/solutions)s. By mastering purging techniques, you’ll not only enhance your plant’s efficiency but also open doors to diverse product offerings. Explore the opportunities that lie within your installed machinery and propel your business forward. ![Yoko Tanaka](https://www.asaclean.com/hs-fs/hubfs/Yoko%20Tanaka%20Headshot%203-25-16.jpg?width=150&name=Yoko%20Tanaka%20Headshot%203-25-16.jpg) #### [ Yoko Tanaka ](https://www.asaclean.com/blog/author/yoko-tanaka) Yoko Tanaka is the Marketing Manager at Asaclean. She has been helping molders and extruders learn about Asaclean purging and how to improve their processes for the past eight years. - [Share On LinkedIn ](https://www.linkedin.com/in/yokotanaka/) ## Related Posts [![](https://www.asaclean.com/hs-fs/hubfs/Sheet%20Die.png?width=450&height=250&name=Sheet%20Die.png) Purging Extrusion Sheet Applications & the Challenges with Hanger Dies Chemical... / 3 min read / March 23, 2021 ](https://www.asaclean.com/blog/purging-extrusion-sheet-applications-the-challenges-with-hanger-dies) [![](https://www.asaclean.com/hs-fs/hubfs/Brabender%20Extruder.jpg?width=450&height=250&name=Brabender%20Extruder.jpg) How to Have Faster Changeovers when Extruding Super Engineering Resins Troubleshooting / 4 min read / March 09, 2021 ](https://www.asaclean.com/blog/how-to-have-faster-changeovers-when-extruding-super-engineering-resins) ## Comments Get Started ## Ready to start improving your efficiency and increasing your profitability? - [Request a Consultation](https://www.asaclean.com/blog/maximizing-profit-overcoming-challenges-in-color-and-resin-changes#) - [Contact Sales](https://www.asaclean.com/blog/maximizing-profit-overcoming-challenges-in-color-and-resin-changes#) ![](https://www.asaclean.com/hubfs/assets/images/icons/icon-layers.svg) #### Free Sample Request a free sample of Asaclean® Purging Compounds for your plant and start saving today. [Request your free sample](https://offers.asaclean.com/en/free-sample?hsLang=en) ![](https://www.asaclean.com/hubfs/assets/images/icons/icon-calculator.svg) #### Cost Savings Calculator Use our free calculator to see how much you could be saving with Asaclean® Purging Compounds. [See your savings](https://www.asaclean.com/cost-savings-calculator) [ Back to Top ](https://www.asaclean.com/blog/maximizing-profit-overcoming-challenges-in-color-and-resin-changes#top) ```json { "@context" : "https://schema.org", "@type" : "BlogPosting", "author" : { "@type" : "Person", "name" : "Yoko Tanaka", "url" : "https://www.asaclean.com/blog/author/yoko-tanaka" }, "dateModified" : "2024-03-26T13:15:00.952Z", "datePublished" : "2024-03-26T13:15:00.000Z", "headline" : "Maximizing Profit: Overcoming Challenges in Color and Resin Changes", "image" : [ "https://www.asaclean.com/hubfs/Film%20Extrusion%20Blog%20Header-1.jpg" ], "mainEntityOfPage" : { "@id" : "https://www.asaclean.com/blog/maximizing-profit-overcoming-challenges-in-color-and-resin-changes", "@type" : "WebPage" }, "publisher" : { "@type" : "Organization", "logo" : { "@type" : "ImageObject", "url" : "https://www.asaclean.com/hubfs/Asaclean%20Logo%20TM.jpg" }, "name" : "Asahi Kasei Plastics North America" } } ``` ```json { "@context" : "http://schema.org", "@type" : "Article", "articleBody" : "Are You Missing Out on Business Opportunities? As a plant manager, your primary responsibility is to enhance company profits. Achieving this goal involves two key strategies: cost reduction and revenue increase. While cost-cutting measures are essential, exploring new revenue streams is equally crucial.", "author" : { "@type" : "Person", "name" : "Yoko Tanaka" }, "datePublished" : "March 26, 2024", "headline" : "Maximizing Profit: Overcoming Challenges in Color and Resin Changes", "image" : "https://468726.fs1.hubspotusercontent-na1.net/hubfs/468726/Film%20Extrusion%20Blog%20Header-1.jpg", "name" : "Maximizing Profit: Overcoming Challenges in Color and Resin Changes", "url" : "https://www.asaclean.com/blog/maximizing-profit-overcoming-challenges-in-color-and-resin-changes" } ```