--- title: "Beyond the Barrel: How Asaclean® Supports Every Department at Your Plant" description: Asaclean® helps more than just production. Learn how purging compounds benefit every department—from maintenance to quality, purchasing, and finance. image: https://www.asaclean.com/hubfs/Asaclean%20Group.jpg --- [ Order Online ](https://asaclean.my.site.com/b2bstore) [ Free Sample ](https://offers.asaclean.com/free-sample) ## [ Asaclean Blog ](https://www.asaclean.com/blog) Browse by Topic " aerospace asaclean asaclean news Asaclean® benefits asahi kasei automotive Best Practices black specks blisters blow molding blown-film extrusion buyers caps and closures carbon contamination cast-film extrusion Chemical Purging Compounds clear applications Color Changeovers Company News compounding consumer products contamination Cost savings custom molders Customer Success Story decreasing scrap defects electronics Energy Efficiency EX Grade extruder cleaning Extrusion fillament glass filled Glitter Grade Selection HDPE High and Low Temp Changeovers hold a bubble Hot Runners Injection Molding Injection Molding Tips LDPE Lightweight automotive components LLDPE low residue maintenance Material Changeovers Mechanical Purging Compounds medical Melt Flow Index NPE 24 nylons on the fly packaging PCR PEEK Polypropylene Post Consumer Resins preventative preventative purging processing tips profile extrusion Purge Program purge programs Purge Training Purge Trial purging purging compounds purging concentrates purging procedures Purging Tips quality recycled resins residue issues scrap reduction Screw Pulls sheet extrusion shutdown and sealing start-up super engineering resins Sustainability Tech Day technical support training trials Troubleshooting Twin Screw twin screw extrusion two step purging U Grade ULTEM venting Viscosity webinars wire extrusion - 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[Post Consumer Resins](https://www.asaclean.com/blog/topic/post-consumer-resins) - [preventative](https://www.asaclean.com/blog/topic/preventative) - [preventative purging](https://www.asaclean.com/blog/topic/preventative-purging) - [processing tips](https://www.asaclean.com/blog/topic/processing-tips) - [profile extrusion](https://www.asaclean.com/blog/topic/profile-extrusion) - [Purge Program](https://www.asaclean.com/blog/topic/purge-program) - [purge programs](https://www.asaclean.com/blog/topic/purge-programs) - [Purge Training](https://www.asaclean.com/blog/topic/purge-training) - [Purge Trial](https://www.asaclean.com/blog/topic/purge-trial) - [purging](https://www.asaclean.com/blog/topic/purging) - [purging compounds](https://www.asaclean.com/blog/topic/purging-compounds) - [purging concentrates](https://www.asaclean.com/blog/topic/purging-concentrates) - [purging procedures](https://www.asaclean.com/blog/topic/purging-procedures) - [Purging Tips](https://www.asaclean.com/blog/topic/purging-tips) - [quality](https://www.asaclean.com/blog/topic/quality) - [recycled resins](https://www.asaclean.com/blog/topic/recycled-resins) - [residue issues](https://www.asaclean.com/blog/topic/residue-issues) - [scrap reduction](https://www.asaclean.com/blog/topic/scrap-reduction) - [Screw Pulls](https://www.asaclean.com/blog/topic/screw-pulls) - [sheet extrusion](https://www.asaclean.com/blog/topic/sheet-extrusion) - [shutdown and sealing](https://www.asaclean.com/blog/topic/shutdown-and-sealing) - [start-up](https://www.asaclean.com/blog/topic/start-up) - [super engineering resins](https://www.asaclean.com/blog/topic/super-engineering-resins) - [Sustainability](https://www.asaclean.com/blog/topic/sustainability) - [Tech Day](https://www.asaclean.com/blog/topic/tech-day) - [technical support](https://www.asaclean.com/blog/topic/technical-support) - [training](https://www.asaclean.com/blog/topic/training) - [trials](https://www.asaclean.com/blog/topic/trials) - [Troubleshooting](https://www.asaclean.com/blog/topic/troubleshooting) - [Twin Screw](https://www.asaclean.com/blog/topic/twin-screw) - [twin screw extrusion](https://www.asaclean.com/blog/topic/twin-screw-extrusion) - [two step purging](https://www.asaclean.com/blog/topic/two-step-purging) - [U Grade](https://www.asaclean.com/blog/topic/u-grade) - [ULTEM](https://www.asaclean.com/blog/topic/ultem) - [venting](https://www.asaclean.com/blog/topic/venting) - [Viscosity](https://www.asaclean.com/blog/topic/viscosity) - [webinars](https://www.asaclean.com/blog/topic/webinars) - [wire extrusion](https://www.asaclean.com/blog/topic/wire-extrusion) [ Subscribe ](https://www.asaclean.com/blog/beyond-the-barrel-how-asaclean-supports-every-department-at-your-plant#subscribe-modal) ### Suscribirse Injection Molding / 4 min read / September 30, 2025 # Beyond the Barrel: How Asaclean® Supports Every Department at Your Plant - [Facebook Share ](https://www.facebook.com/sharer/sharer.php?u=https%3A%2F%2Fwww.asaclean.com%2Fblog%2Fbeyond-the-barrel-how-asaclean-supports-every-department-at-your-plant) - 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But if that’s all you associate with Asaclean®, you’re missing the bigger picture. Purging is just the starting point. The ripple effects of a well-run purge program go far beyond scrap reduction and faster changeovers. At Asaclean®, we don’t just help on the production floor; we help teams across your entire plant do their jobs better. Here’s how a smart purging strategy benefits each department. **For Process Engineers & Production Teams: Faster, Easier, Cleaner** Process engineers often face relentless pressure to minimize downtime and scrap. Whether it’s a color change, material change, or startup after a shutdown, inefficiencies in any of these transitions add up fast. With Asaclean®, your changeovers become more predictable, faster, and cleaner. That translates into reduced scrap, less frustration, and greater consistency across shifts. Many of our customers report that once they implement a standard purge process, they not only save time, they improve performance metrics across the board. **For Maintenance Teams: Fewer Surprises, Safer Screw Pulls** Reactive maintenance is expensive and stressful. When machines go down due to contamination or degraded materials, you’re pulled away from your preventive maintenance schedule—and everything starts to snowball. Asaclean® helps keep your machines clean and running smoothly, giving your team more control. [Products like **EX Grade** make screw pulls dramatically safer and easier](https://www.asaclean.com/purging-products/ex-grade). Instead of scraping and torching, EX peels off the screw like a banana skin—minimizing burn risk and cleanup time. This isn't just a convenience—it’s a safer, smarter way to work. **For Buyers & Materials Managers: Control Resin, Control Costs** When regrind or virgin resin is used for purging, purchasing teams often experience inventory mismatches. Material levels drop unexpectedly, forcing last-minute orders and putting production schedules at risk. With Asaclean®, you avoid this guessing game. Purge is a dedicated material, accounted for and measured. That control helps you stay within budget and avoid the cascading issues that come with surprise shortages. Plus, using Asaclean® gets you back into production faster—so you waste less resin in scrap, and you need to buy less over time. **For Quality Teams: Better Parts, Fewer Complaints** Contamination is one of the leading causes of customer complaints in plastics processing. A single black speck or streak in a clear part can lead to costly rejections or returns. A consistent purge process removes these defects before they become problems. Sealing during shutdowns, purging during startups, and establishing a routine protocol means fewer bad parts, cleaner machines, and improved "cost of quality" performance. **For HR & EHS: Safer Plants, Better Training** Burns and injuries from torches, brushes, or dirty screw pulls are more common than many admit. By implementing Asaclean®, you create safer workflows that protect your team and reduce workplace accidents. We also support your team with training. Our Purging Experts don’t just ship product—they educate operators, maintenance staff, and engineers on proper procedures so you reduce variability and enforce best practices across shifts. Less waste also means lower scrap disposal costs and a more sustainable operation. **For Plant Managers & Finance Teams: Real Dollars, Real Results** The ROI of Asaclean® shows up directly in your P&L. Our customers routinely report tens to hundreds of thousands of dollars in annual savings from reduced scrap, less downtime, and fewer rejected parts. One plant manager shared: “Asaclean is currently saving us $75,000 per year in scrap and purging time. Once we roll it out plant-wide, we expect to double that to $150,000.” This is more than a maintenance item. It’s a strategic investment that unlocks efficiency across your entire operation. **Final Thoughts: Help Us Help You** We don’t succeed unless you do. That’s why we partner with every department—not just production—to deliver long-term value. If someone on your team isn’t yet convinced of the full value of purging, [let us help. We’re happy to walk through the impact across your plant and show you how much more efficient, safer, and profitable things can be](https://offers.asaclean.com/free-purge-consultation). [![](https://no-cache.hubspot.com/cta/default/468726/interactive-161630774182.png) ](https://www.asaclean.com/hs/cta/wi/redirect?encryptedPayload=AVxigLIicg9GrAQMELdMVYwHdN2SasQxyq21RztBFJLa%2Byo9cciQRWuMu3f0eMMNycJaYUQgPB4m6b6Vt4vbndGQjQrSuheHr%2Ff7Lfe063TlG9XrMxyWCo7di%2F0dnRHMgu3PmlPQdWiSunryN3Il1TxG8miphhqi54uSlGq3BMqpVjnAgXbBI%2FKnk0DGrZxtCR7R20yNKZSGdJsaHXSIxEJzwRs7b3wP2Rb0Ug0r6lGwafLM5JR36GcVpOGG&webInteractiveContentId=161630774182&portalId=468726) ![Tom Hanvey](https://www.asaclean.com/hs-fs/hubfs/Tom%20Headshot.jpg?width=150&name=Tom%20Headshot.jpg) #### [ Tom Hanvey ](https://www.asaclean.com/blog/author/tom-hanvey) Tom Hanvey is the Associate Director of Marketing & Sustainability at Asahi Kasei Plastics North America. Before joining APNA, he worked as the Senior Marketing Manager for Asaclean Purging Compounds. He's worked in the plastics industry for over 10 years and focuses on recyclable resins and on the inbound marketing side, providing easy-to-digest content to processors looking for an edge on their competition. - [Share On LinkedIn ](https://www.linkedin.com/in/thomashanvey/) ## Related Posts [![Blow Molders: Cut Changeovers and Scrap with Smarter Purging](https://www.asaclean.com/hs-fs/hubfs/Asaclean%20Blow%20molding.jpg?width=450&height=250&name=Asaclean%20Blow%20molding.jpg) Blow Molders: Cut Changeovers and Scrap with Smarter Purging Purging Tips / 4 min read / October 07, 2025 ](https://www.asaclean.com/blog/blow-molders-cut-changeovers-and-scrap-with-smarter-purging) [![](https://www.asaclean.com/hs-fs/hubfs/iStock-614446642.jpg?width=450&height=250&name=iStock-614446642.jpg) Purging Options for Blow Molding Machines Have Come a Long Way Purging Tips / 3 min read / August 17, 2021 ](https://www.asaclean.com/blog/purging-options-for-blow-molding-machines-have-come-a-long-way) ## Comments Get Started ## Ready to start improving your efficiency and increasing your profitability? - [Request a Consultation](https://www.asaclean.com/blog/beyond-the-barrel-how-asaclean-supports-every-department-at-your-plant#) - [Contact Sales](https://www.asaclean.com/blog/beyond-the-barrel-how-asaclean-supports-every-department-at-your-plant#) ![](https://www.asaclean.com/hubfs/assets/images/icons/icon-layers.svg) #### Free Sample Request a free sample of Asaclean® Purging Compounds for your plant and start saving today. [Request your free sample](https://offers.asaclean.com/en/free-sample?hsLang=en) ![](https://www.asaclean.com/hubfs/assets/images/icons/icon-calculator.svg) #### Cost Savings Calculator Use our free calculator to see how much you could be saving with Asaclean® Purging Compounds. [See your savings](https://www.asaclean.com/cost-savings-calculator) [ Back to Top ](https://www.asaclean.com/blog/beyond-the-barrel-how-asaclean-supports-every-department-at-your-plant#top) ```json { "@context" : "https://schema.org", "@type" : "BlogPosting", "author" : { "@type" : "Person", "name" : "Tom Hanvey", "url" : "https://www.asaclean.com/blog/author/tom-hanvey" }, "dateModified" : "2025-09-30T13:30:00.267Z", "datePublished" : "2025-09-30T13:30:00.000Z", "headline" : "Beyond the Barrel: How Asaclean® Supports Every Department at Your Plant", "image" : [ "https://www.asaclean.com/hubfs/Asaclean%20Group.jpg" ], "mainEntityOfPage" : { "@id" : "https://www.asaclean.com/blog/beyond-the-barrel-how-asaclean-supports-every-department-at-your-plant", "@type" : "WebPage" }, "publisher" : { "@type" : "Organization", "logo" : { "@type" : "ImageObject", "url" : "https://www.asaclean.com/hubfs/Asaclean%20Logo%20TM.jpg" }, "name" : "Asahi Kasei Plastics North America" } } ``` ```json { "@context" : "http://schema.org", "@type" : "Article", "articleBody" : "When most people think of purging compounds, they think of one thing: cleaning machines. But if that’s all you associate with Asaclean®, you’re missing the bigger picture. Purging is just the starting point. The ripple effects of a well-run purge program go far beyond scrap reduction and faster changeovers. At Asaclean®, we don’t just help on the production floor; we help teams across your entire plant do their jobs better. Here’s how a smart purging strategy benefits each department. For Process Engineers & Production Teams: Faster, Easier, Cleaner Process engineers often face relentless pressure to minimize downtime and scrap. Whether it’s a color change, material change, or startup after a shutdown, inefficiencies in any of these transitions add up fast. With Asaclean®, your changeovers become more predictable, faster, and cleaner. That translates into reduced scrap, less frustration, and greater consistency across shifts. Many of our customers report that once they implement a standard purge process, they not only save time, they improve performance metrics across the board. For Maintenance Teams: Fewer Surprises, Safer Screw Pulls Reactive maintenance is expensive and stressful. When machines go down due to contamination or degraded materials, you’re pulled away from your preventive maintenance schedule—and everything starts to snowball. Asaclean® helps keep your machines clean and running smoothly, giving your team more control. Products like EX Grade make screw pulls dramatically safer and easier. Instead of scraping and torching, EX peels off the screw like a banana skin—minimizing burn risk and cleanup time. This isn't just a convenience—it’s a safer, smarter way to work.", "author" : { "@type" : "Person", "name" : "Tom Hanvey" }, "datePublished" : "September 30, 2025", "headline" : "Beyond the Barrel: How Asaclean® Supports Every Department at Your Plant", "image" : "https://468726.fs1.hubspotusercontent-na1.net/hubfs/468726/Asaclean%20Group.jpg", "name" : "Beyond the Barrel: How Asaclean® Supports Every Department at Your Plant", "url" : "https://www.asaclean.com/blog/beyond-the-barrel-how-asaclean-supports-every-department-at-your-plant" } ```