--- title: "CAUTION: The Not So Hidden Cost of Purge Compounds – Wasteful Usage" description: Purging Compounds are most effective when you use the recommended amount. Do not overuse purging compounds, or you will see diminishing returns in cost savings. image: https://www.asaclean.com/hubfs/iStock-1028462780.jpg --- [ Order Online ](https://asaclean.my.site.com/b2bstore) [ Free Sample ](https://offers.asaclean.com/free-sample) ## [ Asaclean Blog ](https://www.asaclean.com/blog) Browse by Topic " aerospace asaclean asaclean news Asaclean® benefits asahi kasei automotive Best Practices black specks blisters blow molding blown-film extrusion buyers caps and closures carbon contamination cast-film extrusion Chemical Purging Compounds clear applications Color Changeovers Company News compounding consumer products contamination Cost savings custom molders Customer Success Story decreasing scrap defects electronics Energy Efficiency EX Grade extruder cleaning Extrusion fillament glass filled Glitter Grade Selection HDPE High and Low Temp Changeovers hold a bubble Hot Runners Injection Molding Injection Molding Tips LDPE Lightweight automotive components LLDPE low residue maintenance Material Changeovers Mechanical Purging Compounds medical Melt Flow Index NPE 24 nylons on the fly packaging PCR PEEK Polypropylene Post Consumer Resins preventative preventative purging processing tips profile extrusion Purge Program purge programs Purge Training Purge Trial purging purging compounds purging concentrates purging procedures Purging Tips quality recycled resins residue issues scrap reduction Screw Pulls sheet extrusion shutdown and sealing start-up super engineering resins Sustainability Tech Day technical support training trials Troubleshooting Twin Screw twin screw extrusion two step purging U Grade ULTEM venting Viscosity webinars wire extrusion - 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[Twin Screw](https://www.asaclean.com/blog/topic/twin-screw) - [twin screw extrusion](https://www.asaclean.com/blog/topic/twin-screw-extrusion) - [two step purging](https://www.asaclean.com/blog/topic/two-step-purging) - [U Grade](https://www.asaclean.com/blog/topic/u-grade) - [ULTEM](https://www.asaclean.com/blog/topic/ultem) - [venting](https://www.asaclean.com/blog/topic/venting) - [Viscosity](https://www.asaclean.com/blog/topic/viscosity) - [webinars](https://www.asaclean.com/blog/topic/webinars) - [wire extrusion](https://www.asaclean.com/blog/topic/wire-extrusion) [ Subscribe ](https://www.asaclean.com/blog/caution-the-not-so-hidden-cost-of-purge-compounds-wasteful-usage#subscribe-modal) ### Suscribirse Purging Tips / 2 min read / December 02, 2025 # CAUTION: The Not So Hidden Cost of Purge Compounds – Wasteful Usage - [Facebook Share ](https://www.facebook.com/sharer/sharer.php?u=https%3A%2F%2Fwww.asaclean.com%2Fblog%2Fcaution-the-not-so-hidden-cost-of-purge-compounds-wasteful-usage) - [Twitter Tweet ](https://twitter.com/intent/tweet?url=https%3A%2F%2Fwww.asaclean.com%2Fblog%2Fcaution-the-not-so-hidden-cost-of-purge-compounds-wasteful-usage&text=CAUTION%3A+The+Not+So+Hidden+Cost+of+Purge+Compounds+%E2%80%93+Wasteful+Usage) - [LinkedIn Share ](https://www.linkedin.com/shareArticle?mini=true&url=https%3A%2F%2Fwww.asaclean.com%2Fblog%2Fcaution-the-not-so-hidden-cost-of-purge-compounds-wasteful-usage&title=CAUTION%3A%20The%20Not%20So%20Hidden%20Cost%20of%20Purge%20Compounds%20%E2%80%93%20Wasteful%20Usage&summary=Purging+Compounds+are+most+effective+when+you+use+the+recommended+amount.+Do+not+overuse+purging+compounds%2C+or+you+will+see+diminishing+returns+in+cost+savings.&source=) - [Pinterest Pin ](https://pinterest.com/pin/create/button/?url=https%3A%2F%2Fwww.asaclean.com%2Fblog%2Fcaution-the-not-so-hidden-cost-of-purge-compounds-wasteful-usage) - [Email Email ](mailto:?subject=CAUTION%3A%20The%20Not%20So%20Hidden%20Cost%20of%20Purge%20Compounds%20%E2%80%93%20Wasteful%20Usage&body=https%3A%2F%2Fwww.asaclean.com%2Fblog%2Fcaution-the-not-so-hidden-cost-of-purge-compounds-wasteful-usage) ![CAUTION: The Not So Hidden Cost of Purge Compounds – Wasteful Usage](https://www.asaclean.com/hs-fs/hubfs/iStock-1028462780.jpg?width=640&height=500&name=iStock-1028462780.jpg) In thermoplastic production, purging compounds like Asaclean are essential tools for reducing downtime and scrap, ultimately saving money. However, the true challenge lies in controlling usage across multiple shifts and teams. With numerous technicians and operators accessing purge materials, ensuring consistent procedures and optimized usage can be difficult. One of the most damaging practices is overusing purge compounds. This issue persists in many operations and can significantly erode the cost benefits that purging is meant to deliver.  Fortunately, several proven strategies can help: - Implement a Sign-Out System: Requiring operators to log purge usage—specifying quantities, press details, and grade—has been shown to reduce excessive consumption. - Track and Measure Usage: Weighing purge piles, keeping scales near presses, and monitoring consumption closely encourages accountability and prevents unnecessary waste. - Standardize Training: Consistent training across all shifts ensures that everyone understands proper purge procedures and the importance of efficiency. Remember, the goal of a purge program is to maximize machine uptime and minimize scrap, not to overspend on purge materials. Using three buckets instead of one—or worse, in extreme cases—can completely negate the intended savings. The success of your purge program depends on efficiency and discipline. With the right controls and training, you can transform purging from a costly habit into a strategic advantage. **Stay vigilant—your bottom line depends on it.** If your team is dealing with tough resin transitions or temperature swings, we can support you with a customized purge protocol. [Request a free sample](https://offers.asaclean.com/free-sample) or schedule a consultation with one of our purging experts today. [![](https://no-cache.hubspot.com/cta/default/468726/interactive-161630774182.png) ](https://www.asaclean.com/hs/cta/wi/redirect?encryptedPayload=AVxigLJpbVdDi8U3nvkqWb7GPxeBAVtQLqODv39EjmnFnkU%2FlGpyQD0oY%2BiW3TmXi2jr0gxszlpFYhSjbNGzu%2BSm9jUcrNyjPYw07foMRQv8McaH73BQ7rKczK%2Fx67O%2FwYrmBYpNhIhvW967fLQd2o30CyoRs6rYj0Kx4k%2FCP6zaMoQ%2BSCD1liYDj7rFnJllpH4HKtff8Y0No47CvOlfbD%2BDTDRCoFSI7CqBw3s2SN9a1bZzWZ2I1obajnmn&webInteractiveContentId=161630774182&portalId=468726) ![Lenny Gutierrez](https://www.asaclean.com/hs-fs/hubfs/Head_Shots/Lenny%20Gutierrez%20LinkedIn%20Headshot%204-13-16.jpg?width=150&name=Lenny%20Gutierrez%20LinkedIn%20Headshot%204-13-16.jpg) #### [ Lenny Gutierrez ](https://www.asaclean.com/blog/author/lenny-gutierrez) Celebrating his 24th year with Asaclean - Asahi Kasei Plastics North America, Lenny Gutierrez is a renowned purging expert who played a pivotal role in the company's expansion into Mexico in 2009. Currently, he excels as a Technical Sales Representative for Ohio, Illinois, and Missouri, combining his extensive industry knowledge with a strategic approach to drive sales and client relations. Lenny is also a prominent presenter at tradeshows and conferences, representing Asaclean with his expertise and professionalism. - [Share On LinkedIn ](https://www.linkedin.com/in/lenny-g-6a7a758/) ## Related Posts [![Can Purging Compounds be Expensive?](https://www.asaclean.com/hs-fs/hubfs/Mexico%20Cost%20Saving%20Blog%20Header.jpg?width=450&height=250&name=Mexico%20Cost%20Saving%20Blog%20Header.jpg) Can Purging Compounds be Expensive? Troubleshooting / 3 min read / September 26, 2023 ](https://www.asaclean.com/blog/can-purging-compounds-be-expensive) [![Are Purging Compounds Expensive?](https://www.asaclean.com/hs-fs/hubfs/Cost%20Savings%20Per%20Purge.jpg?width=450&height=250&name=Cost%20Savings%20Per%20Purge.jpg) Are Purging Compounds Expensive? Best Practices / 3 min read / October 29, 2024 ](https://www.asaclean.com/blog/are-purging-compounds-expensive) ## Comments Get Started ## Ready to start improving your efficiency and increasing your profitability? - [Request a Consultation](https://www.asaclean.com/blog/caution-the-not-so-hidden-cost-of-purge-compounds-wasteful-usage#) - [Contact Sales](https://www.asaclean.com/blog/caution-the-not-so-hidden-cost-of-purge-compounds-wasteful-usage#) ![](https://www.asaclean.com/hubfs/assets/images/icons/icon-layers.svg) #### Free Sample Request a free sample of Asaclean® Purging Compounds for your plant and start saving today. [Request your free sample](https://offers.asaclean.com/en/free-sample?hsLang=en) ![](https://www.asaclean.com/hubfs/assets/images/icons/icon-calculator.svg) #### Cost Savings Calculator Use our free calculator to see how much you could be saving with Asaclean® Purging Compounds. [See your savings](https://www.asaclean.com/cost-savings-calculator) [ Back to Top ](https://www.asaclean.com/blog/caution-the-not-so-hidden-cost-of-purge-compounds-wasteful-usage#top) ```json { "@context" : "https://schema.org", "@type" : "BlogPosting", "author" : { "@type" : "Person", "name" : "Lenny Gutierrez", "url" : "https://www.asaclean.com/blog/author/lenny-gutierrez" }, "dateModified" : "2025-12-02T15:30:00.813Z", "datePublished" : "2025-12-02T15:30:00.000Z", "headline" : "CAUTION: The Not So Hidden Cost of Purge Compounds – Wasteful Usage", "image" : [ "https://www.asaclean.com/hubfs/iStock-1028462780.jpg" ], "mainEntityOfPage" : { "@id" : "https://www.asaclean.com/blog/caution-the-not-so-hidden-cost-of-purge-compounds-wasteful-usage", "@type" : "WebPage" }, "publisher" : { "@type" : "Organization", "logo" : { "@type" : "ImageObject", "url" : "https://www.asaclean.com/hubfs/Asaclean%20Logo%20TM.jpg" }, "name" : "Asahi Kasei Plastics North America" } } ``` ```json { "@context" : "http://schema.org", "@type" : "Article", "articleBody" : "In thermoplastic production, purging compounds like Asaclean are essential tools for reducing downtime and scrap, ultimately saving money. However, the true challenge lies in controlling usage across multiple shifts and teams. With numerous technicians and operators accessing purge materials, ensuring consistent procedures and optimized usage can be difficult. One of the most damaging practices is overusing purge compounds. This issue persists in many operations and can significantly erode the cost benefits that purging is meant to deliver.", "author" : { "@type" : "Person", "name" : "Lenny Gutierrez" }, "datePublished" : "December 02, 2025", "headline" : "CAUTION: The Not So Hidden Cost of Purge Compounds – Wasteful Usage", "image" : "https://468726.fs1.hubspotusercontent-na1.net/hubfs/468726/iStock-1028462780.jpg", "name" : "CAUTION: The Not So Hidden Cost of Purge Compounds – Wasteful Usage", "url" : "https://www.asaclean.com/blog/caution-the-not-so-hidden-cost-of-purge-compounds-wasteful-usage" } ```